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Balluff Sensors from Balluff

Sensors, machine vision, industrial RFID, and distributed I/O. Balluff knows industrial automation.

With over 50 years of sensor experience, Balluff is a world leader and one of the most efficient manufacturers of sensor technology.

Continuous position feedback and distance measurement products.
Inductive distance sensors

Ideal for applications involving relatively short travel of metal targets, Balluff analog inductive sensors provide precision non-contact position measurement in an affordable family of compact housings. Analog inductive sensors are simple three-wire devices that operate on 24V DC. They provide an electrical output signal that varies linearly in proportion to the position of a metal target within their working range. The analog output signal is available in either voltage or current.

Photoelectric distance sensors

Distance measuring photoelectric sensors typically provide a dynamic continuous analog output signal, in some cases a digital output can be activated as well, that relates to object position. These sensors emit either a visible red or laser light that reflects back to the sensor. Some models utilize triangulation, based on the angle of the light reflected on the sensor receiver from the target, to determine the distance to the target. Longer-range models use time of flight, which measures the time it takes a pulsed light from the emitter to return to the receiver sensor after it is reflected off the target. Time of flight sensors offer longer ranges, up to 6 meters, whereas the triangulation method offers higher resolution, as low as 20 micrometers.

Micropulse transducers

Balluff Micropulse® magnetostrictive linear position transducers provide highly accurate and reliable position control signals. Balluff’s non-contact magnetostrictive technology means performance does not degrade over time, as with linear potentiometers. Micropulse® transducers have proven themselves in demanding industrial position monitoring and measurement applications.

Magneto-inductive position sensors

The compact SmartSens magneto-inductive position sensor is for the linear, contact-free position detection of a magnetic target.

Magnetic linear / rotary encoder systems

High-precision, fast measuring systems with a magnetically coded linear or rotary measurement body – for precise positioning in extremely dynamic applications

Inductive positioning system

The BIP inductive positioning system is a precise measuring system for detecting the position of metallic objects. Its main application area is the linear position monitoring of drive spindles for tools and work pieces.

Inclinometer

High precision over 360° Non-contact absolute measuring principle High repeat accuracy and precision Low temperature drift The precise position control and continuous positioning of rotational movements are critical in many applications. Balluff inclination sensors measure the deviation on a horizontal axis of up to 360°. Balluff inclination sensors can operate in temperatures down to – 40 °C and require very little space for mounting.

Reliable solutions that combine the advantages of a display, measuring transducer and pressure switch in a single device.
Pressure Sensors

The monitoring of hydraulic, pneumatic, vacuum and various machine gas and liquid pressures is extremely critical in today’s automation processes. Balluff’s pressure sensors exceed the demands of your applications from the ease and flexibility of installation through the simple configuration of the outputs even under the most demanding conditions. Balluff’s attention to quality, superior sensor design, and performance means better reliability, less down time and higher productivity. Object Detection

Sensors for presence and absence sensing of objects applied for synchronization and automated assembly process.
Inductive Proximity Sensors

The monitoring of hydraulic, pneumatic, vacuum and various machine gas and liquid pressures is extremely critical in today’s automation processes. Balluff’s pressure sensors exceed the demands of your applications from the ease and flexibility of installation through the simple configuration of the outputs even under the most demanding conditions. Balluff’s attention to quality, superior sensor design, and performance means better reliability, less down time and higher productivity.

Photoelectric Sensors

Photoelectric sensors provide non-contact accurate detection of targets. They emit infrared, red or laser light and the target breaks the light beam or reflects the beam back to the sensor to activate the sensor output. Photoelectric sensing modes are divided into three primary types, those being through-beam, retro-reflective and diffuse. Photoelectric sensors can check for presence, color, distance, size, shape, and many more targets attributes. They can perform these functions at longer distances than other sensing methods while providing numerous mounting options and flexibility.

Capacitive Sensors

Capacitive sensors detect most objects and the fill level of non-conductive materials, liquids, pellets, and powders directly or through a non-metallic container wall.

Magnetic Field Sensors

Today’s pneumatic cylinders are compact, reliable, and cost-effective prime movers for automated equipment. Unfortunately, they are often provided with unreliable reed or Hall Effect switches that fail well before the service life of the cylinder itself is expended. Balluff’s magnetic field cylinder sensors are based on non-contact, solid-state sensor technology that is compatible with both reed and Hall Effect magnetic pole orientations, making them the ideal replacement for standard magnetic switches. Electrically rugged, they feature short circuit protection, overload protection, and reverse polarity protection. Balluff’s magnetic field sensors will work with magnetic strengths as low as 15 Gauss unlike the reed and Hall Effect sensors that require Gauss ratings two times higher or even more. This means that as the magnet weakens from time, heat, and other factors, the Balluff sensor will continue to perform reliably. How sure are we the Balluff sensor is better…they are backed by Balluff’s exclusive LIFETIME warranty.

Tubular Magnetic Field Sensors

In comparison with inductive sensors of the same size, magnetic sensors offer a higher switching distance. Non-ferrous metal and aluminum walls do not impair their switching behavior. These sensors are not sensitive to vibration and can be mounted at the front or side. The magnet is installed flush in steel and the sensors feature both north- and south-pole detection. Our range of magnetic sensors have the ideal sensor for every single cylinder type. Their main task area is the detection of piston positions for pneumatic and hydraulic cylinders.

Ultrasonic Sensors

Whether your application is position detection, distance measurement, or the detection of solid, powder, or liquid media: BUS ultrasonic sensors are precise all-around performers. They remain high-performance independent of color, transparency, and surface properties. Even poor lighting conditions and dark, transparent, or highly reflective objects pose no problem. Ultrasonic sensors show their true strength when long operating ranges with high accuracy are needed. In dusty, humid, and hazy environments, they are sometimes the only alternative. Even in the case of heavy debris, BUS sensors have proven themselves.

Mechanical Sensors

Mechanical sensors are used for positioning and limit switch tasks on machine tools and presses, flexible production centers, robots, assembly and conveying equipment, and in machine and plant construction. For decades, they have proven their worth as the traditional strongmen of automation.

Discrete I/O, analog channels, and valve control over an industrial network with all cables required for controls applications.
Industrial Networks

You can gain significant advantages when evolving to more technical I/O architectures. When moving from hardwired I/O to distributed I/O you gain faster setup/tear-down and shorter cable runs and everything becomes easier to troubleshoot. When transitioning from distributed I/O to network I/O, you gain all of the benefits of distributed I/O plus easier setup repair in the hardware side and easier troubleshooting from diagnostic data in the software side. Finally, if you move from networked I/O to decentralized I/O using IO-Link you gain more diagnostic as well as the ability to change parameters of smart devices on the fly.

Distributed Modular I/O (IO-Link)

Think of a remote “slice” I/O solution. In a typical application, the communication head and the power supply sit on the left hand side and are followed along the backplane by the individual I/O devices, such as discrete 24V input cards or 0-10V analog cards. Usually there are a limited number of slots available in the backplane and individual slices of control components can be inserted. In a similar fashion, a Distributed Modular I/O system has a communications head that talks over the desired industrial network on one side and the right hand side acts as a data collector. In lieu of a backplane, each device is connected to an industry standard M12 port utilizing a basic 3-wire sensor cable for IO-Link communication. With the ability to be installed within a 20 meter radius from the data, collector devices can be easily distributed across the machine. The backplane of Distributed Modular I/O = Utilizing a widely accepted and open point to point technology, IO-Link, a Distributed Modular I/O system is fieldbus independent, is easily configured and is vendor neutral. Process data shows up as simple packets of bytes in the controller for easy integration. The parameterization data allows the devices to be quickly configured using simple read/write commands, and best of all, there is no “sub-bus” to cause headaches, nor is there some new protocol to be educated on. The digital signal is carried over pin 4 of a standard cable and 24V power is provided to the device in a standard configuration. If required, the IO-Link port can be used for a standard I/O point.

Cables and Connectors

Balluff‘s line of passive connectivity products offers a full complement of options to establish standard sensor and actuator solutions in the automation environment. These components provide a high level of reliability and confidence, enabling accurate and repeatable connection IP ratings during maintenance. Many combinations of solutions are available and are presented below to facilitate future connectivity designs.

Non-Contact Connectors

In machines and equipment, there are many instances where using a wired and cabled connection just doesn’t work effectively. More and more, sensors and other feedback devices need to be mounted on a moving part and hardwired connections are not a viable option. Whether it is a rotating table, moving pallet, punches & presses, or a robot’s end of arm tooling, connections need to be made. Balluff offers a tried and true non-contact connection solution for these hard to solve applications. By using these simple non-contact connectors in your application, the equipment can be more flexible and provide reliable sensor data across a difficult connection location.

Junction Blocks

Balluff multiple interface blocks allow multiple sensors and actuator signals to be easily routed back to a control system. These fully potted blocks with metal threaded ports carry high shock and vibration ratings and are well-suited for many types of environments. The combination of Balluff’s multiple interface blocks, cordsets and torque wrenches, provides a robust IP67 solution for a wet environment.

Track every step in your process chain by recording history, location, and usage information on RFID data carriers.
Industrial RFID Systems

Balluff’s industrial RFID (Radio Frequency Identification) systems offer data tracking and error proofing solutions for asset tracking, machine tool, flexible assembly, factory automation, warehousing, logistics, and distribution tracking. With over 25 years of experience providing industrial RFID solutions, we will help you minimize loss and expense from error-prone operations and maximize quality operations and material flow. In addition, the BIS series of RFID offers maximum application flexibility using a variety of components including data carriers, metal and plastic processor housings, and read/write heads to data carrier combinations.

Vision Sensors

The main application area of Balluff vision sensors is the field of reliable error and quality checks. Their versatility gives rise to a range of tools to enable the best possible monitoring of production processes. In addition, each of the variants is characterized by its own special features. This all-rounder is really easy to use. You can select the right vision sensor type for your needs so that you get the best solution for every single scenario.

Power supplies, displays, signal conditioning, mounting brackets, reflectors and protection.
Electrical Accessories

The optimum periphery of the sensor includes first-class electrical accessories: to save time and costs, enable the easy integration of the sensor into your automation systems, and ensure reliable operations.

Mechanical Accessories

Balluff supplies a wide variety of mounting and sensor protection accessories designed to decrease installation costs, prolong sensor life expectancy, reduce unplanned downtime, and increase the overall performance and utility of our sensors. Balluff mounting hardware accommodates a wide variety of inductive and photoelectric sensors. These handy accessories are geared toward extending sensor performance in harsh industrial conditions involving chemical attack, debris accumulation, shock/vibration/impact, and high temperatures.